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Tank level Sensor With PLC

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Where can an instrument access the tank?  top, bottom, low on the side?  Access and/or mounting is a major consideration

- Ultrasonic or radar: non-contact, top mounted.  Ultrasonic has a dead zone at some distance ( <12") beneath face of the transducer where it can't read the echo signal.   I've heard that technically, level-radar is supposed to be used in metal tanks by some federal regulation or other, but the level-radar police do not appear to have been very active.  If you're next door to an airport they might be, though.

- submersible head pressure: pressure transmitter on a long cable with a vent tube attached for atmospheric reference is dropped into the tank from the top

- bubbler: top mounted; a tube with a v notch in the bottom that bleeds air bubbles from a differential air regulator. The back pressure in the tube equals the head pressure of the column of water.   Requires continuous stream of dry air.

- capacitance: a rod inserted from the top measures level due to capacitance of water.   Plastic tanks require a metal reference rod as part of the inserted rod assembly.

- pressure transmitter: plumbed to an access port near the bottom of the tank, reads the head pressure above the elevation of the access port (assuming transmitter is at same elevation as the access port)

- bypass sight gauge: plumbs to bottom or low side of tank.  Magnetic float flips a series of visual indicator flags.   All vendors offer some sort of optional electronic gizmo for creating a 4-20mA signal.



- level by weight
load cells weigh the tank and its contents, electronics subtract out the weight of the tank, leaving the weight of the water.  Those never-tiring electronic gnomes do some arithmetic on tank dimensions to create a level value.





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Programmable Logic Controllers (PLCs)

Programmable Logic Controllers (PLCs), also referred to as programmable controllers, are in the computer family.They are used in commercial...